|Standard Machine Configuration||Extended magazine for auto paper blank feeding
Finished cup counting and nesting table
One set of forming mold for one cup size
|OptionalEquipment||In-line cup inspection system|
|Paper cup size of manufacture||2oz ~ 32oz|
|Production speed||120-150 pcs/min|
|Side sealing method||Leisterhot air heating & ultrasonic|
|Bottom sealing method||Leisterhot air heating|
|Air consumption (at 6kg/cm2)||0.4 m³/min|
|Overall Dimension||L2,820mm x W1,300mm x H1,850mm|
|Machine net weight||4,200 kg|
★ Top Diameter: 45 - 105mm
★ Bottom Diameter: 35 - 78mm
★ Total Height: maximum 137mm
★ Other sizes upon request
Single PE / PLA, Double PE / PLA, PE / Aluminum or water-based barrier coated paper board
REASONABLE TRANSMISSION DESIGN
❋ The mechanical transmission is mainly by gears to two longitudinal shafts. The main motor’s output is from both sides of motor shaft, therefore the force transmission is balance.
❋ Transmission structure is reasonable, simplicity and effective, leaves enough room for repair and maintenance.
❋ The open type indexing gear (turret 10 : turret 8 arrangement to make all function more reasonable). We choose IKO (CF20) heavy load pin roller bearing for indexing gear cam follower, oil and air pressure gauges, digital transmitters are use (Japan Panasonic).
HUMANIZED STRUCTURE DESIGN
❋ The feed table is a double deck design to prevent paper dust go into the main frame. Table is designed with reasonable width, which is more convenient for maintenance.
❋ The second turret equipped with 8 working stations. So additional functions such as third rim rolling station (for better rim rolling) or grooving station can be realized.
❋ Folding wings、knurling wheel and brim rolling stations are adjustable above main table, no adjustment needed inside the main frame so that the work is much easier and time saving.
ELECTRICAL COMPONENTS CONFIGURATION
❋ Electric control cabinet: The whole machine is controlled by PLC, we choose Japan Mitsubishi high-end product. All motors are independent controlled by frequency invertors, these can adapt wider range of paper character.
❋ Heaters are using Leister, which is well-known brand made in Swiss, ultrasonic for side seam supplemental.
❋ Paper low level or paper missing and paper-jam etc., all these faults will display precisely in touch panel alarm window.
Paper blanks feeding → side-seam heating → folding & sealing → cup sleeve transfer → bottom forming & inserting → male mandrel → bottom heating1 → bottom heating 2 → bottom oiling → bottom curling → bottom knurling → semi-product transfer → cup rim oiling → rim curling 1 → cup rim curling 2 → discharge to counting & piling